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Plant Configuration
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Plant Configuration

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  3. Plant Overview
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  5. Plant Configuration

The plant complex is spread across approximately 500 acres which includes a green belt in around one-third of the area.

Technology

  • KBR’s proprietary Ammonia Purifier™ is a proven process for deriving cost and energy efficiencies, safety in downstream synthesis, and minimising environmental impact.
  • Snamprogetti™ Urea technology is a Saipem proprietary total recycling process that uses ammonia to strip CO2 from the urea solution, to improve operational efficiency.

Capacities

  • Ammonia plant – 2200 MTPD (0.73 MMTPA) – KBR technology
  • Urea plant – 3850 MTPD (1.27 MMTPA) ¬– Saipem technology
  • Captive power – 54 MW – GE gas turbine and Skoda steam turbine

Captive Utilities

  • Steam generation
  • Water treatment and reservoir facility
  • Effluent treatment plant with all applicable health, safety, and environment (HS&E) standards.
  • Instrument and plant air facility
  • Gas receiving station which is connected with the National Gas Grid through Jagdishpur-Haldia NG Pipeline
  • Urea product handling system including 6 fully automatic bagging machines, automatic rail wagon loader, and truck loading facilities.

Off-site facilities

  • Captive railway siding connecting to the National Railway network
  • Captive water intake well and dedicated pipeline
  • Power transmission and connectivity to power grid
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Dr. Phasal